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O'Donnell Consulting performs failure analysis by combining materials science with state-of-the-art finite element computer capabilities, determining the precise root cause of structural failure.

We investigate product liability issues and industrial accidents, fires & explosions, and electrical fires involving industrial/ automotive/ transportation equipment, appliances, and sporting goods equipment.

Accident/ Failure Analysis
Accidents or failures often result from design and/or material imperfections, problems in manufacturing / assembly, component misuse, or corrosion. In high temperature applications, complicated failure modes may ocurr, such as creep ratcheting, rupture, and creep fatigue.

<<See Examples to read about our past cases.>>


Metallurgy/ Testing
We offer a full spectrum of metallurgical testing in conjunction with our engineering analysis tools to evaluate the root cause of component failure. We have the ability to perform corrosion investigations, surface condition studies, mechanical and fracture mechanics testing, and evaluations of weldments.

Our testing includes:


Our engineers hold advanced degrees in metallurgy, and mechanical, civil, chemical, and electrical engineering. We have investigated numerous incidents including:

  • Failures of industrial equipment including lift trucks, vessels, and cranes
  • Failures of gas and oil pipelines
  • Aviation and aerospace component failures
  • Accident/ fire investigations in industrial facilities and power plants
  • Product liability issues - sporting goods/ appliances / turbomachinery/ bearings
We have provided comprehensive engineering services concerning failure analysis, product liability issues, supporting the industrial, marine, commercial, manufacturing, and defense industries.

To read about our full range of engineering services, see Capabilities Summary. To see related links, see Fire/ Explosion, or Expert Witness. See also our list of clients.



<<Above: A failed support/beam in a steel facility, a closeup image of the buckled beam, and a finite element model of the beam.>>